Sneak Preview: IMTS 2014
To wet your whistle for what lies ahead at the International Manufacturing Technology Show on September 8-13, here’s a small sample of some equipment that you will see exhibited on the show floor at McCormick Place in Chicago.
Posted: June 4, 2014
As with all software programs, the accuracy of the data input will directly affect the output. An accurate model of the cutting tool and holder is required for the effective and accurate simulation of the machining process. Leading cutting tool manufacturers, such as Sandvik, Kennametal and Iscar, now make 3D solid model data available and VERICUT can read in this model data for use in the simulation process. VERICUT also interfaces with tool management systems such as TDM Systems and WinTool for access to databases storing cutting tool information. Pre-setting suppliers including Zoller and Speroni can also interface to the software, so tool offsets and exact dimensions can be applied to the simulation process.
CGTech has worked with end users and machine tool manufacturers and distributors to create accurate and effective Virtual Machine Tool configurations. These range from simple 3-axis milling machines to multi-axis machining centers; simple 2-axis lathes to complex mill-turn centers with sub-spindles and robot loading; water jet and laser cutting, and machining/polishing robots. VERICUT simulates every machine tool brand, including DMG MORI, MAZAK, Makino, Matsuura, Hermle, Chiron, Starrag, WFL, Nakamura-Tome, and many more.
With the growth of the various additive manufacturing processes, CGTech has also developed programming and simulation of the CNC processes used in this technology area, including automated composites fiber-placement and tape-laying. The automated drilling and fastening machines used for the production of aero-structure components are also supported by VERICUT Drilling & Fastening (VDAF). It allows the user to visualize and simulate CNC drilling and fastening machines using the same NC program code that will be run on the machine. Simulation is independent of programming, and VDAF can simulate NC programs from any programming system for any CNC-automated drilling and fastening machine.
With the modular format of VERICUT, the software provides flexibility so that companies purchase only the capabilities they need. It is easy to add modules as required as CGTech provides a license that gives immediate access. VERICUT runs on Windows platforms and is delivered as both a 32-bit and 64-bit application. G-codes and CAM center-line (CL) formats are supported. cgtech.com
NEW WET BLASTING SYSTEM FOR CUTTING TOOLS
In Booth W-2496, Vapormatt Ltd. (Taunton, UK) will launch its new wet blasting system, the Vapormatt Sabre. The Sabre has been developed due to high demand from small to medium volume manufacturers, coating centers and R&D facilities for a cost-effective, high performance wet blasting tool to increase output quality on a range of cutting tools.
The unique nozzle formation of the Sabre focuses blast guns on the faces and cutting edges delivering consistent and controllable results. Total coverage of tools is ensured, offering edge radii within ± 5 micron (0.0002 in) tolerance of specification and a much improved surface for coating adhesion. Because it carries an option to fit both Y- and X-axis nozzle arrangements, the Sabre offers not just customization opportunities but also hybrid functionality. In this one unit, round shank tools, ranging from 3 mm to 30 mm (0.118 in to 1.81 in) diameter and 46 mm to 307 mm (1.85 in to 12.08 in) in length, can be processed, but so too can cutting inserts and the Sabre can hold up to four Wendt or three Manz trays at a time. With a footprint of just 3.28 m² (35.3 ft²), the Sabre saves space too. www.vapormatt.com
SPACE-SAVING, SIMPLE AUTOMATION OF VERTICAL MACHINING CENTERS
In Booth E-4871, Lang Technovation, Inc. (Hartland, WI) will introduce its new ECO Compact 20 Space-Saving and Simple Automation System that is designed for complete ease of use and flexibility within a production shop. It is ideal for use with vertical machining centers, housing 20 pallets in a 2 m x 2 m footprint, saving valuable manufacturing space without sacrificing capacity.
http://youtu.be/k8wnPpuzl1Y
A demonstration of Eco-Compact 20 automation by Lang unloading a DMG/Mori Seiki DMU 50 Ecoline with a Lang automation vise, with simulated cleaning of workholding device and machine tool table.
The system is shipped as a pre-adjusted, ready-to-use unit that functions on only two M-codes which allow for fast and simple installation. The unit is easily adjustable featuring a long loading arm with a travel capability up to 1200 mm. The ECO Compact 20 is extremely flexible and simple to maneuver which makes it easy to re-deploy throughout the manufacturing facility by forklift. It can be configured with the loading door on the front or side. The loading arm can be offset at 9 deg or 18 deg for hard-to-reach tables. Linear guides and rails are available to ensure accessibility. The company also offers different colors to match the machining center at no extra charge. www.lang-technovation.com
PUSHING THE ENVELOPE IN CNC TECHNOLOGY
From the job shop to the retrofit operation, moldmakers to mass production departments at the world’s leading auto, aero and medical manufacturers, Siemens Industry, Inc. (Elk Grove Village, IL) continues to push the envelope on CNC technology by showcasing its family of CNC products in Booth E-5010.
With the introduction of the 808 at IMTS in 2012, we took a bold step into the job shop world, as this basic CNC brings the power, flexibility and reliable performance of Siemens technology to the job shop. Already accepted as an OEM component by numerous mill and lathe builders, the 808 provides job shops the unique opportunity to apply advanced and unmatched CNC power to their existing machines, breathing “new life into old iron,” as the saying goes.
The 808 rounds out the growing family of CNC models from Siemens, which now spans the range from the most basic 3-axis machines to most advanced five-axis machining centers, with full robotic integration, secondary ops management and transfer line capability, all on a single control, the 840D, still the benchmark by which all other CNC technology in the market is judged. Simply put, nobody matches the muscle of Siemens. Come to our booth and see the difference. Productivity in Motion! www.siemenscnc.com
CARBIDE ENDMILLS FOR PRECISION JOBS
In Booth N-6385, HG Technology Co., Ltd. (Chang Hua City, Taiwan) showcases the Carbide milling cutter which can be used in a wide range of applications, including 3C semiconductor, medical career equipment, aerospace, and precision molding etc. HG Technology continuously develops more advanced processing technologies based on the enterprise philosophy of extending the lifespan of tools, increasing work efficiencies, minimizing production costs in terms of wear and tear of tools, and maximizing customer benefits. If you are looking for high quality End Mill and reliable manufacturers, please click the links below to obtain detailed information, and send your inquiry about end mill. www.hgt-endmills.com
CHUCK JAWS FOR HIGH SPEED MACHINING
In Booth W-2134, Dillon Manufacturing, Inc. (Springfield, OH) will display their full lineup of chuck jaws – including extra height jaws, soft top jaws, collet pad jaws, and large diameter full-grip jaws. Company officials and local representatives will be on hand to discuss their complete lineup of jaws for Serrated, T & G, Acme, and Square Key type chucks.
An overview of Dillon full grip jaws.
Full grip jaws from 6 in to 24 in diameter, as well as extra high jaws up to 10 in tall for longer service life, will also be on hand, along with collet pads and collet pad jaws, and monoblock jaws. Dillon staffers will provide visitors with quotes and proposals using their new “fill-in-the-blanks” formats for speed and convenience. Dillon standard and custom chuck jaws and collet pads and jaws are ideal for high speed machining, as well as precision boring, tapping, drilling and finishing across virtually all industrial markets. www.dillonmfg.com
COMBINATION ABRASIVE NYLON DISC BRUSHES
In Booth N-7163, Brush Research Manufacturing Co. Inc. (BRM; Los Angeles, CA) is excited to announce a full range of truly unique finishing and deburring tools. Our new abrasive disc brushes contain a unique combination of ceramic and silicon carbide filament that produce maximum burr removal rates while providing an ideal surface finish at the same time. The discs are manufactured using a fiber reinforced thermoplastic base that results in less vibration and greater process repeatability.
An overview of NamPower Nylon Abrasive Disc Brushes from Brush Research.
Our professional grade tool holder provides the added advantage of lubrication from the inside of the brush that greatly improves tool life and cutting action. The brushes are available in two different styles: Dot Style for general purpose deburring and surface finish applications, and the Turbine Style brush for medium and heavy deburring applications. These brushes are available in two different trim lengths for the right combination of flexibility and aggressiveness and three different diameters to cover a broad range of finishing applications. These high-performance tools create reliable, consistent and cost effective results. Nampower™ Disc Brushes are easily integrated into today’s automated machinery, CNC machining centers, transfer lines and robotic cells. www.brushresearch.com
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