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Home / IMTS 2014: Metal Cutting

IMTS 2014: Metal Cutting

Come explore the very foundation of the machine tool industry, a group that represented more than $500 billion in worldwide consumption in 2009. This pavilion is where you’ll find the latest innovations in metal cutting equipment, machining centers, turning centers, drilling, boring, milling, and more.

Posted: August 8, 2014

Booth S-8136: With two tool turrets, a main spindle with C-axis and 42 mm bar capacity (7,000 rpm, max. 29 kW and 65 Nm) and a swivel counter spindle with C-axis for extensive rear end machining, the TRAUB TNL42 automatic lathe from INDEX offers high production rates with only 5,5 m2 footprint (without bar loader). The vertical design of the machine with a setup-friendly work area permits unobstructed chip flow and better ergonomics for setup operations. The stable, vertical cast machine bed is mounted on a heavy cast iron machine base, providing excellent damping properties for high-precision cutting. 
Booth S-8536: Spindles are the heart of the Nexturn SA32XII Swiss lathe from Absolute Machine Tools. The main spindle is a 10 hp, 8000 rpm built-in motor spindle. The built-in motor provides outstanding acceleration / deceleration. The full C-axis on both main and sub spindles with .001 deg position and pneumatic disc brake clamping provide high rigidity for milling operation. The synchronous sub spindle allows simultaneous front and back working to be performed. 
Booth S-8536: The You Ji AH-06/1000 Horizontal Lathe from Absolute Machine Tools features an extremely rigid 45 deg slant bed with a 55 deg cross slide inclination. The massive 12 station hydraulic turret handles extreme torque delivered by a 60 hp spindle motor and 3 speed geared headstock. The rigid spindle structure has a bar capacity of 6.05 in (9 in optional) with a 24 in three-jaw hydraulic chuck. 
Booth S-9174: The EM80 from BLM Group is an integrated CNC end machining center that is ideal to cut, chamfer, face, bore, thread and profile tube and bar. 
Booth S-9482: The BT-380 precision Micro-Machining Center from Bulova utilizes high speed linear motion guideways with linear core construction inside a 67.7 in L x 82.4 in W x 94 in H footprint. It offers axis travels of 20.47 in X, 14.96 in Y, and 13.8 in Z; a 12,000 rpm spindle speed and 7.5/ 5 hp spindle power (max/cont) for small part, high production value.
Booth S-9482: The VMC-3016L Vertical Linear Motion Guide Machining Center from Bulova comes in a 89 in L x 106 in W x 104 in H footprint with linear motion guideway construction on all three axes. It has axis travels of 30 in X, 16.92 in Y, and 18.9 in Z; a 12,000 rpm spindle speed and 15/ 10 hp spindle power (max/cont) for high speed and accuracy.
Booth S-9482: The VMC 4220 precision Box Ways Linear Machining Center from Bulova comes in a 125 in L x 96 in W x 120 in H footprint with box way construction on all three axes. It has axis travels of 42 in X, 20.9 in Y, and 30.7 in Z; a 12,000 rpm spindle speed and 20/ 15 hp spindle power (max/cont) designed for power, speed and accuracy.
Booth S-8986: The exciting line-up of breakthrough machine tools from Chevalier includes the new FSG-2440ADS automatic grinder, the new FBB- 110L horizontal boring machine and the new FBL-520D heavy-duty horizontal turning lathe.
Booth S-9092: The pneumatic V-65E (4 ft) and V-65LE (5 ft) bar loaders from CNC Indexing load spindle length bar stock into the lathe spindle and feed to a turret stop. Each has a small footprint and is extremely versatile. Both are capable of loading bar diameters from 5 mm (0.196 in) up to 66 mm (2.598 in) and can be used for small to large production runs. Patented “TRACER” LED Lights allow for easy visual monitoring of the production process while away from the lathe and bar loader. The V-65E (shown) is the most popular model due to its economical price, ease of operation and quality construction.
Booth S-8692: The KB-150W Series from Soraluce is a T-type boring machine for streamlined, multi-face machining of large sized work pieces. The combination of linear guiding and hydrostatic systems provides high dynamics improving machining capability, while the highly rigid structure and boring spindle design ensures long term machine precision. The KB-150W undergoes specific reliability and precision testing that will stand up to any demand. (first view)
Booth S-8692: The KB-150W Series from Soraluce is a T-type boring machine for streamlined, multi-face machining of large sized work pieces. The combination of linear guiding and hydrostatic systems provides high dynamics improving machining capability, while the highly rigid structure and boring spindle design ensures long term machine precision. The KB-150W undergoes specific reliability and precision testing that will stand up to any demand. (second view)
Booth S-8100: By integrating the capabilities of multiple machines into one system, the Puma SMX Series from Doosan provides best-in-class machining capabilities by using multi-tasking functions that facilitate a reduction in machining time and the number of machining operations.
Booth S-8919: The new Series 0i-F CNC from FANUC boasts the same common operability, maintainability and networking options as the Series 30i CNC. Along with having a highly compatible PMC ladder, this translates into easier operation and maintenance across the plant floor. The seamless combination of using the same motors, amplifiers, peripheral devices (safety machine operator’s panel, I/O module/unit, iPendant, interface unit for handy machine operator’s panel) as the Series 30i further simplifies the ease of use and maintenance of the Series 0i-F. Seamless and common PMC functions among both the 0i-F and 30i-B CNCs include multi-path PMC, ladder dividing management, function block, multi-language comment and I/O Link i.
Booth S-9259: A unique feature of the Model- BHCR cylindrical grinding machine from Fermat is the automatic rotation of the wheel head, which can be equipped with up to three grinding wheels. This new feature significantly expands the technological possibilities of the grinding machine. In particular, this design increases the ability to grind with more tools in one clamping arrangement. This design strategy eliminates the time delays caused by changing grinding wheels for internal grinding procedures, manually tilting the head or by rotating and re-clamping the workpiece.
Booth S-9259: The WFT 13 CNC table type horizontal boring mill from Fermat features stress relieved castings for all major components. All functional surfaces are hardened as one piece to 56 HRC. The WFT 13 is equipped with directly coupled motors to the German planetary gearboxes for axis motion. Oil cooled pillow block bearing housings are provided for accurate and stable positioning.
Booth S-9059: Work removal on the DLFn flexible line configuration from Fuji Machine is performed in 5.8 seconds load/unload, and the system operates with an improved takt time over other lines. Featuring a small footprint, the DLFn occupies less than half the space of a conventional machining line. Up to 10 modules can be combined to form a maximum 14 3/4 ft (4.5 m) line. The DLFn module, conveyance unit and all peripherals are operated by Fuji’s original and easy to use UNICORN Controller.
Booth S-8754: The CUT 200 Dedicated wire EDM from GF Machining Solutions features a built-in, B-C tilt/rotary table to easily cut complex aerospace alloy components such as turbine disks using C-axis rotation and ±20 deg B-axis tilt. It also incorporates on-machine, in-process inspection that encompasses a measuring probe and supporting software. The machine delivers some of the industry’s highest levels of speed, performance, quality and productivity – in addition to the ability to control production costs for manufacturing in the aerospace industry as well as the mold and die, medical and contract machining industries.
Booth S-8754: The Mikron HPM 800U from GF Machining Solutions uses a Step-Tec spindle that provides high performance, even in applications such as large steel drilling with high torque requirements. Inline motor spindle options include a 20,000 rpm version for general machining or 28,000 rpm version for machining with small tools. Both options feature the HSK-A63 interface and are perfectly suited to complex open-die surfaces or machining basic materials. The 28,000 rpm spindle uses CoolCore, a water-cooled rotor shaft, to maintain thermal stability and maximize accuracy.
Booth S-8754: The automated Form 20 iRTC (integrated Rotary Tool Changer) sinker EDM from GF Machining Solutions allows shops to easily and automatically accommodate jobs that require either multiple electrodes or several workpieces varying in size and geometry. As the first such truly integrated and compact system of its kind, the iRTC boosts part processing flexibility while it ratchets up uninterrupted unattended production capability. It accommodates electrodes weighing up to 22 lb and measuring 5.9 in x 3.94 in or up to 5.9 in diameter as well as in height. And depending on electrode/workpiece size, the changer holds either 8 or 16 electrodes or workpieces.
Booth S-9490: The G-350 universal machining center from Grob requires less floor space than other machines with the same work zone. Its original spindle design accommodates very long tools (365 mm/14.3 in) with no interference, even with the largest work piece size. The maximum part is a 600 mm cylinder with 500 mm in height (Ø 23.6 in x 19.7 in). The G-350 will be paired with a Schuler 12 pallet system at the show to demonstrate automated scheduling and handling.
Booth S-9490: The mid-size G-550T universal machining center from Grob (shown in the center) has a turning option for parts up to 900 mm in cylinder (Ø 35.4 in). Its high-speed table rotates at 800 rpm while compensating for uneven loads. Maximum part height is 730 mm (28.7 in), and longest tool is 500 mm (19.6 in).
Booth S-8119: To tackle the types of jobs common in oilfield work, the ST-55 large-bore turning center from Haas is available with the proprietary Intuitive Programming System that includes powerful built-in threading and rethreading cycles for both straight and tapered threads – something found on no other machine. The ST-55 features a heavy sheet metal enclosure that provides complete protection from chips and coolant during machining. A pair of wide sliding doors provides unobstructed access to the front chuck and main work area, both from the front and the top, allowing easy overhead loading. 
Booth S-8119: The UMC-750SS universal machining center from Haas has a high-speed, roller-cam trunnion table that offers 150 deg/sec feedrates to quickly position parts to nearly any angle for 5-sided (3+2) machining, or provide full simultaneous 5-axis motion for contouring and complex machining. The trunnion provides +110 deg and -35 deg of tilt and 360 deg of rotation for excellent tool clearance and large part capacity, and the 630 mm x 500 mm table features standard T-slots and a precision pilot bore for fixturing versatility.
Booths S-8738, N-6936: The all new Conquest H51 SP turning center from Hardinge features a 20 hp, 5,000 rpm A2-6 in main spindle with 2 in bar capacity. It offers a generous maximum turning diameter of 12.3 in and a maximum turning length of 25.6 in. The 12 station turret offers ½ station index for up to 24 tools.
Booths S-8738, N-6936: The all new Bridgeport Conquest V1000 Vertical Machining Center from Hardinge features a powerful direct-drive 20 hp, 10,000 rpm spindle motor with 75.2 ft-lb of torque a 30 tool swing-arm automatic tool changer. The machine is designed for outstanding rigidity. Large, robust 45 mm ball screws are provided on all axes and 35 mm linear guides are standard on the X-axis with 45 size guides on the Y- and Z-axes. Axis travels are X 40 in (1,020 mm), Y 24 in (610 mm) and Z 24 in (610 mm). 
Booths S-8738, N-6936: All new Usach 75 ID Specialty CNC Grinding Machine from Hardinge delivers accuracy and power in a compact design. This new model is extremely flexible in handling a wide variety of work pieces for both job shops and high-production applications, especially where high-precision is required. The machine features an 8.5 in swing diameter and handles parts up to 5 in long and utilizes the Mitsubishi M70V control.
Booth S-8129: The Hi-Tech 850BB turning center from Hwacheon is the ideal choice for cutting large parts, with the best specification servo turret in its class, largest turret width (13 in) in its class, and a boring bar capacity to 31 in.
Booth S-8129: The Sirius UM 3-axis vertical machining center from Hwacheon features a 850 mm (33.46 in) x 500 mm (19.70 in) work table with 800 kg (1,764 lb) load capacity, strokes of (X, Y, Z) of 750 mm (29.53 in) x 500 mm (19.70 in) x 450 mm (17.72 in), and rapid positioning of 24 m/min. The 40 taper (BBT and HSK optional) tools are changed in 2.5 seconds.
Booth S-8136: The fluid-cooled, identical main and counter spindles of the G220 Turn-Mill Center from INDEX feature a clearance of 65 mm (chuck up to max. 250 mm diameter), and provide power of 20/ 24 kW (100 percent/40 percent), a torque of 135/ 190 Nm and a maximum speed of 5,000 rpm. A tool turret is located in the lower part of the machine, can accommodate VDI 25 and VDI 30 tool mountings in 18 or 12 stations, all of which can be equipped with individually driven tools (power 6 kW, torque 18 Nm, speed 7,200 rpm). (first view)
Booth S-8136: The fluid-cooled, identical main and counter spindles of the G220 Turn-Mill Center from INDEX feature a clearance of 65 mm (chuck up to max. 250 mm diameter), and provide power of 20/ 24 kW (100 percent/40 percent), a torque of 135/ 190 Nm and a maximum speed of 5,000 rpm. A tool turret is located in the lower part of the machine, can accommodate VDI 25 and VDI 30 tool mountings in 18 or 12 stations, all of which can be equipped with individually driven tools (power 6 kW, torque 18 Nm, speed 7,200 rpm). (second view)
Booth S-8136: With two tool turrets, a main spindle with C-axis and 42 mm bar capacity (7,000 rpm, max. 29 kW and 65 Nm) and a swivel counter spindle with C-axis for extensive rear end machining, the TRAUB TNL42 automatic lathe from INDEX offers high production rates with only 5,5 m2 footprint (without bar loader). The vertical design of the machine with a setup-friendly work area permits unobstructed chip flow and better ergonomics for setup operations. The stable, vertical cast machine bed is mounted on a heavy cast iron machine base, providing excellent damping properties for high-precision cutting.
Booth S-9148: The Mycenter-HX500G Horizontal Machining Center from Kitamura offers a maximum workpiece size of 31.5Ø x 43.3 in (Dia. x H) within an incredibly small footprint. Super high speed rapid feedrates of 2,362 ipm on solid box ways are by far the fastest in class and boost overall work throughput. A standard two-station APC is field expandable and is coupled with full 360 deg 4-axis capability with rotary scale meaning faster, more accurate production per pallet load. A 50 tool “fixed pot” automatic tool changer is standard with upgrade capabilities of up to 200 tools in the field. (first view)
Booth S-9148: The Mycenter-HX500G Horizontal Machining Center from Kitamura offers a maximum workpiece size of 31.5Ø x 43.3 in (Dia. x H) within an incredibly small footprint. Super high speed rapid feedrates of 2,362 ipm on solid box ways are by far the fastest in class and boost overall work throughput. A standard two-station APC is field expandable and is coupled with full 360 deg 4-axis capability with rotary scale meaning faster, more accurate production per pallet load. A 50 tool “fixed pot” automatic tool changer is standard with upgrade capabilities of up to 200 tools in the field. (second view)
Booth S-9153: Tsudakoma RG Series tables from Koma Precision are highly rigid and have increased clamp torque delivered by the new improved clamp system design. Various options such as chucks, tailstocks, support spindles, and faceplates are available. Pneumatic and Hydraulic rotary joints for automatic load and unload of the work piece are also available. The new Ball Drive System Technology features high speed indexing and zero backlash that result in shorter cycle times. This new technology also delivers the industries’ highest torque transmission efficiency. (first view)
Booth S-9153: Tsudakoma RG Series tables from Koma Precision are highly rigid and have increased clamp torque delivered by the new improved clamp system design. Various options such as chucks, tailstocks, support spindles, and faceplates are available. Pneumatic and Hydraulic rotary joints for automatic load and unload of the work piece are also available. The new Ball Drive System Technology features high speed indexing and zero backlash that result in shorter cycle times. This new technology also delivers the industries’ highest torque transmission efficiency. (second view)
Booth S-9153: Elbo Controlli tool presetters from Koma Precision are designed with a base and column of natural granite that guarantees the least thermal expansion of all construction materials. Interchangeable rotating spindle-holders with manual mechanical braking of the spindle-holders rotation are available, e.g. CAT/ISO/BT, HSK, Capto, KM, VDI, etc. The vision system for tool measuring includes a TFT 9 in color touch screen with 110 mm x 200 mm image size and 25X magnification. The unit comes with a standard cutting edge inspection feature to get a crystal clear image of the condition of the cutting edge before measuring the tool.
Booth S-8300: Mazak designed the new Integrex j-200S Multi-Tasking machine to bring maximum value, precision and throughput to the production of complex medium-sized parts. It features a main 5,000 rpm turning spindle, 12,000 rpm milling spindle and a second turning spindle for Done-In-One® capabilities, meaning it can complete machining in single setups and improve overall part accuracy.
Booth S-8519: The HU100-5X machining center from Mitsui Seiki that will be at the show is ideal for larger aerospace and power generation parts, featuring an X, Y, Z work zone capacity of 1500 mm x 1200 mm x 1200 mm. It accommodates a weight up to 4,400 lb (2000 kg). Other compelling features include maximum spindle torque of 2,000 ft-lb, HSK 125A tool taper, dual pallet changer, an automatic workpiece/fixture measuring and compensation system, non-contact laser tool setting device, 3D tool compensation, dynamic feature offset, and Fanuc 30iM control.
Booth S-8500: The MA-12500H horizontal machining center from Okuma is equipped with a 50 taper 6,000 rpm, 60/50 hp spindle. It is also available with either a 12,000 rpm wide range spindle or 4,500 rpm heavy duty spindle.
Booth S-8148: The BRIO BM850T Milling Machine was developed by SMTCL for educational users and for start-up businesses, but it is now being purchased by several large companies as it can competitively make accurate parts for a low investment cost.
Booth S-8148: The BRIO Turner 5 from SMTCL is an 8 in Chuck Horizontal Turning Center with 6-position tool turret and 16.5 in swing over the bed. The machine comes equipped with the Siemens 808d conversational control, a 3-jaw hydraulic chuck, and hydraulic tailstock.
Booth S-9080: The BA 322 is a compact, twin-spindle horizontal machining center from SW North America that is targeted for 4- or 5-axis machining of small to medium-sized steel, cast iron, and light metal workpieces. Typical examples include brake calipers, hydraulic valves, and turbocharger components including compressor wheels. The double swivel table design allows workpieces to be loaded/unloaded in cycle. The BA 322 name represents the 300 mm distance between the two spindles and two tables. It is the smallest frame size of SW’s heavy-duty machining centers. (first view)
Booth S-9080: The BA 322 is a compact, twin-spindle horizontal machining center from SW North America that is targeted for 4- or 5-axis machining of small to medium-sized steel, cast iron, and light metal workpieces. Typical examples include brake calipers, hydraulic valves, and turbocharger components including compressor wheels. The double swivel table design allows workpieces to be loaded/unloaded in cycle. The BA 322 name represents the 300 mm distance between the two spindles and two tables. It is the smallest frame size of SW’s heavy-duty machining centers. (second view)
Booth S-9449: The TUR1550MN 4-Axis turning center from Toolmex, with its 61 in swing over bed, 43.3 in swing over saddle and available from 78 in to 707 in between centers, has the capacity to handle the biggest jobs it encounters. The show lathe will feature the 4-axis version: X-, Z-, C- with live tooling and Y-axis vertical for larger keyways or milling large flats on outside diameter. With a massive, extra stable 40 in/43 in wide bed along with its large spindle bores options (5.5 in to 24 in), the TUR1550MN is built for heavy workloads up to 33,000 lb with option to 50,000 lb.
Booth S-9436: Sitting within a more compact 5 m x 3.5 m x 4 m (200 in x 138 in x 174 in) footprint compared to larger models, the TUE-100 vertical turning lathe from Toshiba showcases the highest rapid rate available in its class with feed rates up to 2000 mm/min, thus reducing cycle times and increasing productivity. In addition, the wide range of table speeds allows for exceptional surface finishes on a variety of materials.
Booth S-9436: The BP-150.R22 planer-type horizontal boring and milling machine from Toshiba ranges in spindle speeds from 5 to 8,000 rpm (min-1) and provides a coolant through spindle option.
Booth S-8519: The FH630SX-I horizontal machining center is Toyoda’s latest 630 mm-sized linear guideway machine. Engineered for power and rigidity, it offers a standard 8,000 rpm, high-torque (37 kW, 1,009 Nm) spindle and dual ballscrews on the Y- and Z-axes. It features improved X-, Y-, and Z-axis travels at 41.3 in (1,050 mm), 35.4 in (900 mm), and 41.3 in (1,050 mm), respectively. Constructed to withstand a greater load capacity of 3,310 lb (1,500 kg), it offers a more robust column design for more aggressive cutting on larger workpieces.
Booth S-8700: A Makino Machining Complex (MMC2) pallet handling system with an a61nx horizontal machining center illustrating multiple machining solutions in a variety of materials will be on display at the show.
Booth S-8640: Amano MJ Filterless Mist Collectors from Vega Tool are designed to collect and filter both oil mist and water-soluble mist. They provide dramatically reduced operation costs since no filter replacements are required. Utilizing disk and cyclone technology, the MJ Mist Collectors remain highly efficient while collecting 99.9 percent of mist. The fully sealed design is capable of maintaining suction for extended periods of time with a low noise level of only 72 db.
Booth S-8640: The all new Brother Compact Machining Center SPEEDIO product line from Yamazen includes the M140X1, R450X1 HT/BBT/CTSI, S700X1 27K (shown), S700X1 HT/BBT/CTSI, and the S500X1 featuring the improved, powerful and fast Brother CNC C-00 control. With high speed spindles up to 27K, high torque spindles up to 10K and having top-level environmental performance, this product line is the Every Shop Machine.
Booth S-8640: Matsuura 5-axis and multi-pallet premium machine tools from Yamazen include the H.Plus-300 20K, LX-160 42 Pallets, CUBLEX-35 20K/HSK 63 with tailstock and grinding, MX-850 15K/High Power/CAT40 (shown), and the MAM72-100H 10K/50 Taper. These machines incorporate decades of Matsuura expertise in developing and manufacturing innovative machining equipment and technology.
Booth S-8640: Large part machining from Yamazen will be displayed on the MVR30 five-face moving rail bridge and the all new MAF-E large capacity table-type horizontal boring machine (shown) from Mitsubishi Heavy Industries.
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Toyoda also introduces its first vertical turning series, the VTC, to the United States market. Combining milling and turning operations in a single setup, the VTC Series has a fully programmable W-axis and a hydrostatic table with C-axis indexing capabilities. Toyoda will be machining on the VTC1616 at the show. This model offers a maximum turning diameter of 78.7 in (2,000 mm), a maximum turning height of 47.2 in (1,200 mm), and a table load capacity of 30,864 lb (14,000 kg). The 1,600 rpm spindle utilizes a curvic coupling design for rigidity and a puzzle-type tool magazine for flexibility.

Also on display will be two grinding machines, the GE4-i and the TG4. The newly redesigned GE4-i CNC cylindrical grinding machine features enhanced thermal stability and ergonomic dual pulse generators to increase flexibility and ease of part setup in part programming. This series offers options of 19.6 in (500 mm), 39.3 (1,000 mm), and 59 in (1,500 mm) distance between centers, and Ø12.59 in (Ø320 mm) to Ø15.75 in (Ø400 mm) swing over the table.

Built for single applications requiring angular- and plain head grinding, the TG4 is a programmable, universal grinding machine with automatic wheelhead indexing. The machine’s wheelhead and table feeds are equipped with linear scales, which eliminate the need for manual compensation on critical geometries. The TG4 also has a proprietary direct-drive motor on the B axis for increased speed and accuracy. www.toyoda.com

ADVANCED MACHINING TECHNOLOGIES AND AUTOMATION SOLUTIONS
With abundant opportunities for growth in the North American manufacturing market, Makino Inc. (Mason, OH) is set to demonstrate in Booth S-8700 the latest machining technologies, engineering solutions and automation systems to keep businesses thriving in the automotive, die mold, aerospace, medical and general production industries.

A demonstration of a Makino Machining Complex (MMC2) pallet handling system.

The company will showcase several of its latest machine technologies, including the new a51nx-5XU 5-axis horizontal machining center with a unique work changer, the new a81nx horizontal machining center, EDBV8 EDM hole-drilling machine ideal for film cooling holes and diffuser shapes and the D800Z 5-axis vertical machining center. Makino will also demonstrate a variety of new technologies designed to produce aerospace jet engine components, including grinding of high temperature nickel alloys. Many of these technologies are planned to be integrated within a variety of automation systems, including:

  • A fully automated mold manufacturing cell featuring a D300 5-axis vertical machining center, V22 graphite machining center, EDAF3 sinker EDM and U53j wire EDM tended by an Erowa robot.
  • A custom automated system with a51nx horizontal machining system for high-volume part production.
  • An automated 5-axis aerospace production cell featuring an a61nx-5E with a pallet pool system to help manage processing speed by keeping work flowing across the spindle quickly and efficiently.
  • The new a51nx-5XU horizontal machining center, designed with a unique attached work holding magazine and large tool magazine for extended hours of unattended machining.

In addition to the demonstrations and displays at the show, Makino plans to host five lunch-and-learn events throughout the week. Each session is scheduled to include guest presentations from Makino customers, including Don Snow, the operations manager at CS Tool Engineering; Chris Borch, the chief executive officer of Micro-Mechanics; and Rob Caixeiro, the mold maker manager at Build a Mold, a Division of A. P. Plasman. Each will discuss real-world manufacturing challenges and how they applied technology to their operations to become more competitive and more profitable in a wide array of industries and manufacturing environments.

Lunch-and-learn events are to be held from noon to 1 pm daily in Room S104a and b in the South Hall. Lunch is provided and the presenters are available for questions after each presentation. makino.com

FILTERLESS MIST COLLECTORS FOR MACHINE TOOLS
Vega Tool Corporation (Schaumburg, IL), the North American distributor for Amano Mist Collectors, will feature the Amano MJ Filterless Mist Collectors for machine tool applications, including the MJ Series Filterless Style models and MZ Series Filtration Style that will be on display in Yamazen Booth S-8640.

The Amano MJ Mist Collectors are available in three models with a collection capacity over 770 cfm. The compact design can be mounted directly on virtually any machine tool or on a stand next to the machine. These mist collectors are ideal for a wide variety of filtering applications including machining centers, lathes, EDMs and grinding machines. They are available with an automatic water cleaning system for wet-dust collection such as grinding applications. www.vega-tool.com

MAXIMUM PERFORMANCE SWISS-TYPE TURNING CENTERS
In Booth S-9476, Yama Seiki USA, Inc. (Chino, CA) introduces its new maximum performance Yama Seiki-Goodway SW Swiss-type turning centers with leading technology and high quality components that provide the best solution for workpieces with diameters smaller than 42 mm. Machines in the SW series include the SW-20 (20 mm max. machining diameter), the SW-32 (32 mm max. machining diameter) and the SW-42 (42 mm max. machining diameter). The SW series machines are also available with a sub-spindle, live tooling and a bar feeder.

The SW series offers more flexible operations such as turning, milling and cross drilling. With a different combination of power systems, main-spindle, sub-spindle, front-end tooling, rear-end tooling, C-axis and live tools, the workpiece can be finished on the machine and this also allows two operations to be machined simultaneously. The SW Series features modular spindle construction. The spindle can be exchanged to be bush-type or bushless-type depending on different work requirements. The bushless design is suitable for machining cold-forged bar and the remaining bar can be less than 50mm to save material cost. The bush-type can be rotated with high speed for less surface damage and to increase working performance.

Fully enclosed splashguards keep chips and coolant contained for a safe, clean working environment. All spindle and servo motors are Fanuc high performance components to ensure peak machining performance and accuracy. C3 class hardened and precision ground ball screws ensure high accuracy and durability, plus pretension on all axes minimizes thermal distortion.

Automatic lubrication is provided to all slide ways, ball screws and vital components. Maintenance-free piston distributors deliver a precise quantity of oil to each lubrication point. Distribution is automatically shut off during idling to prevent waste. The piston distributors are non-clogging and the design allows way lube consumption to be minimized. An optional A/C unit is available to control the temperature and humidity inside the electrical cabinet. This helps to extend the life of electrical components.

The Yama Seiki-Goodway SW Series are rigid, fast moving and available with fully loaded tooling. With all the features this series of machine have, they allow high production performance. www.yamaseiki.com

MACHINE TOOLS THAT REVOLUTIONIZE MANUFACTURING
In Booth S-8640, Yamazen Inc. (Schaumburg, IL) will display machine tools and live demonstrations from some of the world’s largest industry-leading builders, including Brother International Corporation, Matsuura Machinery USA Inc., Mitsubishi Heavy Industries America, Inc., and Takisawa Inc. Visitors will have the opportunity to speak with Yamazen’s highly knowledgeable sales team that has access to the most advanced information and techniques developed to fit unique machining requirements and improve productivity, quality and reliability while lowering current production costs.

An overview and demonstration of the Brother Compact Machining Center SPEEDIO M140X1 from Yamazen.

Yamazen will also feature the expertise, power and flexibility of Takisawa combined turning and milling centers, including the TT-500GD Parallel Twin-Spindle, TS-4000YS Opposed Twin-Spindle and the TT-2100G Parallel Twin-Spindle with Modular Unit. Takisawa can deliver the best production for your investment dollars.

Yamazen retains strong relationships with their builder partners allowing them to keep these machine tools and their parts well-stocked. With 12 national support and technical centers across the U.S. in Atlanta, Chicago, Cincinnati, Cleveland, Dallas, Detroit, Hartford, Indianapolis, Knoxville, Los Angeles, Milwaukee and Phoenix, their factory to market approach allows them to link the manufacturer to the end-user, providing quicker response and top notch local market support. www.yamazen.com

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