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Home / Superior Part Finish in High Speed Aluminum Cutting

Superior Part Finish in High Speed Aluminum Cutting

LENOX offers the CAST MASTER XL bandsaw blade for the rigorous needs of the growing aluminum market.

Posted: November 28, 2015

Booth C-228: Ideal for improved cutting performance on aluminum and non-ferrous materials, the CAST MASTER XL bandsaw blade from LENOX combines precision grinding techniques and innovative tooth geometries with next generation welding technology to provide increased blade life and superior part finish in high-speed aluminum cutting applications
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In Booth C-228, LENOX® (East Longmeadow, MA), a leading manufacturer of premium power tool accessories, hand tools and bandsaw blades, will showcase their CAST MASTER™ XL bandsaw blade, which answers to the rigorous needs of the growing aluminum market. CAST MASTER XL is designed to provide increased blade life and superior part finish in high speed aluminum cutting applications. With precision grinding techniques, innovative tooth geometries and next generation welding technology, CAST MASTER XL provides a quality solution for improved cutting performance on aluminum and non-ferrous materials.

“With the aluminum industry growing rapidly, there was a demand to produce a carbide tipped bandsaw blade that could make straight cuts at high band speeds while producing a high quality surface finish,” said Daniel Fernandes, a brand manager at LENOX. “A specialized grade of carbide, next generation welding technology, and precision grinding techniques allow this blade to cut faster and smoother while achieving increased blade life.”

A primary concern when cutting aluminum is material build up (BUE) on the blade’s tooth edge leading to premature blade failure. However, CAST MASTER XL utilizes precision grinding techniques to manufacture a higher quality surface finish on the carbide tooth edge preventing BUE. This process combined with a specialized grade of carbide that has high-wear resistance properties allows for longer blade life in aluminum and non-ferrous materials. An aggressive rake angle increases the shear plane angle, reducing cutting forces and aiding in tooth penetration. The high-alloy backing steel and next generation welding technology prevent premature tooth loss, providing a stronger bond between the carbide tip and the backing steel, leading to longer blade life and faster cuts. CAST MASTER XL is available in a wide range of blade widths and tooth pitches to fit the majority of carbide-friendly band saws.

LENOX, part of Newell Rubbermaid’s global portfolio of leading brands, began in 1915 with ten employees and a passion for bringing customers hacksaw blades that cut faster and lasted longer. Now, 100 years later, our passion hasn’t changed — but our team has grown to more than 900 people who manufacture and market products in more than 70 countries. Our ISO 9001-certified facility in East Longmeadow boasts a 500,000 sq ft, 11 acre space for designing, testing and manufacturing power tool accessories, hand tools, band saw blades and accessories.

LENOX, 301 Chestnut Street, East Longmeadow, MA 01028-2742, 413-526-5572, www.lenoxtools.com.

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