Tim Hensley

Tim Hensley is a product manager at Hobart Brothers Company, 101 Trade Square East, Troy, OH 45373, 800-424-1543,,

Articles by Tim Hensley(showing 1 to 10 of 29)

Understanding Stainless Steel Filler Metals

The properties of stainless steel offer corrosion resistance, toughness and strength, a good appearance and longer useful life. But there are some challenges when welding stainless steel. Consider these tips and best practices, including proper filler metal selection, to get the most from stainless steel welding applications.

How Submerged Arc Welding Can Improve Productivity

Ideal for demanding applications in pipe, pressure vessel and tank, railcar manufacturing and heavy construction/mining, this process offers great benefits in its simplest form of single wire welding, plus more in twin wire, tandem wire and multi-wire SAW configurations.

The Importance of Proper Welding Operator Training

To gain more business in the face of a skilled labor shortage, fabrication shops need welding operators that are familiar with a wider variety of welding processes and materials and can take on new jobs to set their shops apart. Proper operator training plays a key role in reaching these goals.

Increasing Aluminum Weld Strength and Quality

Aluminum is popular in many fabrication applications, but welding the material presents challenges of cracking, porosity and burn-through on thinner sections. Here are some critical insights on how to combat these potential problems. 

Considerations When Selecting a Filler Metal (Part Two)

Although the effect of various elements in filler metals can be rather complex, a review of their general properties can also help welding operators determine which filler metal is ideal for the job. It is important to consider the properties needed in a completed weld when making the filler metal selection.

Considerations When Selecting a Filler Metal (Part One)

Filler metal selection is critical to maintain the integrity of the final weldment. Here is a review of their general properties that can help you determine which filler metal is ideal for the job. 

Tips to Make Welding Operations More Profitable

These tips may involve an investment of time, effort and resources, but they can pay off in the long run for welding operations that use a variety of welding processes and equipment. 

Tips for Taking the Trouble Out of Aluminum Welding

Here are some tips on how to maintain exceptional cleanliness, select the right filler metal and employ the correct welding preparations to remove the oxide layer on the surface of the material.

What You Must Know About Filler Metals

Understanding these important details will help your shop decide whether a new welding technology is your best way to remain competitive or if a filler metal conversion your best next step. 

Filler Metals: Accuracy in Ordering and Usage Matter

It only makes up about 20 percent of the cost of your typical welding operation, but incorrectly estimating the amount of filler metal needed can have a far-reaching impact to your bottom line.

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