Metal Cutting

METAL CUTTING ARTICLES

Cutting fluid is a critical part of the operation because it cools the blade, lubricates the teeth and washes away chips. Cutting fluid needs to be mixed with water, and it has its own special formula when used for sawing versus grinding and general machining. A richer cutting fluid mix should be used on bandsaws to better coat and lubricate the blade throughout the entire cut.(click on photo to enlarge)

BANDSAW BLUNDERS: HOW THEY CUT BLADE LIFE

Ron Saxon and David Rosing of Simonds International reveal the top five sawing mistakes . . . and how to prevent them.

5-axis laser cutting systems use control software to command the laser and the motion together. Integrating these two functions provides a rigid structure, free from vibration. The 5-axis motion consists of 3 linear axes and 2 rotary axes in a unique set-up that allows great flexibility in choosing the best axis configuration for a particular cut that is no longer limited to its position on the part.(click on photo to enlarge it)

SURGICAL PRECISION:
How Advanced Technology Meets the Close Tolerances Needed for Medical Tools

Because the medical manufacturing market is more competitive than ever before, the search is on for new ways to perform more reliable, faster and more cost effective precision cutting of complex medical instruments made of exotic materials. Here is a closer look at how some of the latest developments in advanced technologies from Miyachi Unitek, Haas, and Rego-Fix are meeting these needs.

CNC: IT’S ALL ABOUT NETWORKING.LET ME EXPLAIN . . .

CNC: IT’S ALL ABOUT NETWORKING.
LET ME EXPLAIN . . .

Competitive Edge: Randy Pearson of Siemens Industry explains how machine control can now provide data to every department in the shop, multiple facility companies, even outside partners, to keep everyone “in the know”.

METAL CUTTING INDUSTRY NEWS

MAG global automotive business management team (L-R): Dr. Manfred Berger, Dr. Sebastian Schöning and Brian Prina(click on photo to enlarge it)

MAG’s Global Automotive Business Achieves Record Growth

Innovative machining technology, significant growth rates, bookings and backlog cap a year of extraordinary strength in Asian markets and growth in the Americas and Europe.

The team that evaluated the investment in the Toyoda FH1250SX horizontal machining center  included Erik Brown, Rob Bucek, Adam Hunter, Tim Swartz and Benjamin Wood. The FH1250SX system allows the plant to expand its machining envelope from 60 in to 94 in to accommodate larger scale components.(click on photo to enlarge it)

D&S Manufacturing Gets New HMC to Meet Demand

The plant purchases a Toyoda FH1250SX horizontal machining center to expand its machining envelope, reduce part changeover, and reduce overall cost to its customers.

Ben Callahan has over 10+ years of experience in ultra-high pressure waterjet and abrasivejet systems for precision cutting, coating removal and surface preparation.(click on photo to enlarge it)

Jet Edge Appoints Regional Sales Manager

Ben Callahan is now responsible for waterjet equipment sales and application support in Iowa, Minnesota, Nebraska, North Dakota, South Dakota and Wisconsin.

METAL CUTTING PRODUCTS

WATERJETS:What’s New

WATERJETS:
What’s New

The latest advances in abrasive waterjet technology from OMAX, Knuth Machine Tools, Jet Edge, Techni Waterjet, Flow International could help reduce your operating costs by making your cutting processes more competitive.

The HVII 2D hybrid laser from Mitsubishi offers easier setup, expanded processing area, enhanced productivity and improved operability and maintenance.

FABTECH 2011: LASERS

FABTECH 2011 exhibited CO2, Nd-YAG and fiber optics lasers used to cut, scribe and engrave mild steel, aluminum, stainless steel, titanium, exotics, plastics, fabrics and other materials. Now our Show-in-Print brings some of those laser systems and consumables to you!

ElectroMill wheels are designed to replace carbide cutters in indexible milling applications. These wheels offer high stock removal rates, extended tool life, exceptional flatness and tight tolerances.

SUPERABRASIVE FINISHING SOLUTIONS FOR GRINDING, HONING, LAPPING, POLISHING

These systems from Engis Corporation produce more consistent surface finishes and more predictable removal rates, which in turn help achieve higher quality, lower reject rates and improved per-piece finishing costs.

METAL CUTTING COMMENTARY

Randy Pearson 

Randy Pearson

U.S. Sales Support Manager

Machine Tool Business Siemens Industry, Inc.

Brian Welz 

Brian Welz

Applications and Showroom Manager

Trumpf Inc.

Al Bohlen 

Al Bohlen

West Coast Operations Manager

Trumpf, Inc.

Jim Colt 

Jim Colt

Applications and Showroom Manager

Hypertherm, Inc.