Welding

WELDING ARTICLES

The drop-weight test has become commonplace in the testing of ferritic steel and weld metal used in several types of components in nuclear reactor pressure vessels.(Photo courtesy of Perry Nuclear Power Plant, North Perry, OH)(click on photo to enlarge)

RELEVANCE OF DROP-WEIGHT TESTING IN THE DETERMINATION OF THE REFERENCE NIL-DUCTILITY TEMPERATURE

The drop-weight test has become commonplace in the testing of ferritic steel and weld metal used in several types of components in nuclear reactor pressure vessels. But Regis Geisler of Lincoln Electric questions whether this method is now obsolete and whether there is another predictive tool that should be used to determine the RTNDT of weld deposits.

Working with Pulsed MIG equipment enabled the Greenheck shop to eliminate its reliance on .035 in wire for certain applications and transition to 3/64 in (.047 in) aluminum wire. The new programs enabled welders to move to 3/64 in as their single wire diameter because they can now weld down to .050 in material with heavier wire and still eliminate burn-through and blistering. The larger wire diameter provides faster travel speeds, increased fill rates (deposition) and a lower cost per pound.(click on photo to enlarge it)

WHAT YOU SHOULD KNOW ABOUT PULSED MIG WELDING OF ALUMINUM

Three manufacturers share their tales with Mike Vandenberg, Jeff Herb and Chris Roehl of Miller Electric of pulsed MIG welding of aluminum and how new technologies have made the process more viable in their operations by reducing distortion and rework, improving productivity and standardizing wire size.

Rail, ship and defense are all experShipbuilding is now focused on lighter, high-strength materials that require a bit of adjustment in weld practices, using new advanced aluminum systems and new welding technologies with point-of-use controls that allow welders to substantially increase their productivity.(click on photo to enlarge it)

2012 STATE OF THE INDUSTRY:
Welding

Forecast: Look for modest increases in oil and gas, agriculture, mining, railroad, transportation, defense as total system solutions get new talent up to speed as quickly as possible, focus on shorter ROI, and are customized by industry needs.

WELDING INDUSTRY NEWS

Marcio Mininel is the new regional manager based out of Piracicaba that will oversee the sale of custom engineered and modular welding solutions for all of Brazil.(click on photo to enlarge it)

Wolf Robotics Names Regional Manager of Brazil Operations

Marcio Mininel, a Six Sigma Black Belt, now oversees the sale of custom engineered and modular welding solutions for all of Brazil.

ESAB employs more than 8,500 people worldwide, and is one of the top manufacturers in the welding industry, which is worth approximately $10 billion per year. ESAB has sales and support locations in 80 countries, and 26 manufacturing facilities across 4 continents.(click on photo to enlarge)

ESAB Acquired by Colfax Corporation

A leader in the pump and fluid handling business acquires a popular welding brand.

Korean steel manufacturer Posco is expanding its steel plant in Altamira, Tamaulipas, with an investment of $300 million that will create 300 direct jobs and more than 600 indirect positions.

Mexico’s Manufacturing Continues to Grow

Manufacturing growth is increasing in 2011, with both new and existing companies expanding operations across various sectors, most notably through record-breaking numbers in auto production and vehicle exports.

WELDING PRODUCTS

The RAZOR robotic tube cutting and profiling system from Vernon Tool is ideal for high-production tube and pipe fabricators in heavy fabrication, agricultural, construction, vehicle and tube frame manufacturing.

FABTECH 2011: WELDING (Part Two)

FABTECH 2011 exhibited the latest advancements in arc, gas, resistance and laser welding for diverse material joining applications, including sheet metal, pipes and tubes, jewelry, plastics and other exotic materials. Now our Show-in-Print brings some more of those welding systems and related equipment to you!

HyIntensity Fiber Laser systems from Hypertherm combine the fiber laser supply, cutting head, automatic gas console, operator interface consoles, motion controls and software into one integrated package.

FABTECH 2011: WELDING (Part One)

FABTECH 2011 exhibited the latest advancements in arc, gas, resistance and laser welding for diverse material joining applications, including sheet metal, pipes and tubes, jewelry, plastics and other exotic materials. Now our Show-in-Print brings some of those welding systems and related equipment to you!

The WP-17 TIG torch, along with the other models in this series, offers excellent control and performance when welding on thin- to medium-gauge materials.

TIG TORCH IMPROVES WELDING PERFORMANCE AND CONTROL ON MULTIPLE MATERIAL THICKNESSES

Ideal for professional or hobbyist welders, these six different TIG torches from Weldcraft, including some with gas valves and flex necks, provide 150 amp DC and 115 amp AC welding capabilities at 60 percent duty cycle and are available with 12.5 ft and 25 ft, one-piece or two-piece cable lengths.

WELDING COMMENTARY

Regis Geisler 

Regis Geisler

Registered Professional Engineer, Specials Certification Engineer, AWS Certified Welding Inspector

The Lincoln Electric Company

Geoff Lipnevicius 

Geoff Lipnevicius

Operations Manager, Automation Division

The Lincoln Electric Company

Tim Hensley 

Tim Hensley

Distribution Manager

Hobart Brothers Company

Nick Peterson 

Nick Peterson

Welding Engineer

Miller Electric Manufacturing Company

Jerry Mathison 

Jerry Mathison

Senior Sales Application Engineer

ESAB Welding & Cutting Products

Paul Mercuri 

Paul Mercuri

Product Manager

ESAB Welding & Cutting Products

Robert Fernicola 

Robert Fernicola

Product Manager

ESAB Welding & Cutting Products

David Long 

David Long

Director of Marketing, Strategy and Marketing Information

Saint-Gobain Abrasives, Inc.