Videos

Videos

Using the Fast Bend+ safety system, the upper tool can be quickly positioned very close to the metal sheet without placing the operator in any danger. Only when ready to process does the machine seamlessly switch over to bending speed.(Click on photo to enlarge it)

ELECTRIC PRESS BRAKE COMPLIMENTS LASER CUTTING OPERATIONS

The high-speed Xcite 80 E press brake from Bystronic compliments the most demanding of part volumes generated by today’s high-speed laser cutting machines, such as fiber lasers.

EMERGING TRENDS IN PRESS BRAKE AUTOMATION

EMERGING TRENDS IN PRESS BRAKE AUTOMATION

Paul LeTang of LVD Strippit explains how press brake automation is moving toward the eventual outcome of a system where piece cost is the same, no matter how large the batch size, and setup up time is effectively eliminated.

BEYOND THE PUNCH: GIVING THOUGHT TO TOOLING

BEYOND THE PUNCH: GIVING THOUGHT TO TOOLING

Carl Peterhansel of TRUMPF shows how a shop, by taking time to review old processes, tooling libraries and programming methods, can implement simple tooling changes that positively impact production, minimize costs, reduce space or downtime, and maximize the return.

Welding “out of position” is welding against gravity and is much more limited to the size of the molten puddle being carried. How fast the weld metal solidifies and the support of a fast freezing slag system, if present, are keys to successful out-of-position welding.(Photo courtesy of Chevy Hard Core; click on photo to enlarge it)

LARGEST DIAMETER FCAW WIRE FOR OUT-OF-POSITION WELDING

Tom Myers of Lincoln Electric examines the size and type of wire needed to weld out of position with a mild-steel, flux-cored wire as fast as possible.

CONTINUING EDUCATION . . . ON A CNC?

CONTINUING EDUCATION . . . ON A CNC?

Randy Pearson of Siemens Industry explores how shop owners and major machining departments are discovering the untapped and potential enhancements for worker skill sets.

The Rigid Lifelines website is one of the best resources for anyone who needs to learn about fall protection in industrial and construction settings.(Click on photo to enlarge it)

Rigid Lifelines Launches New Website

This new website is one of the best resources on OSHA and ANSI Regulations and Standards in fall protection, with a glossary of commonly used terms, FAQs, and industry specific fall protection solutions that meets the needs of any worksite.

With a few cranks of the handle, hydraulic pressure can be built up to 11,000 lb of clamping force (on the largest size). Switch from clamping small to large parts quickly simply by pulling the pin on the NC vise, sliding the power unit back, and reinserting the pin.(Click on photo to enlarge it)

HYDROMECHANICAL VISES WITH GAUGE

This NC vise from Hilma/Carr Lane Roemheld is easy to maintain, has a repeatability of 0.0004 in and comes with a clamp force indicating gauge for enhanced precision and repeatability.

G.W. Lisk converted an old elementary school into a machine shop lab designed for specific training in the setup and operation of CNC lathes and mills. (Photo courtesy of Finger Lakes Community College)

CONTINUING EDUCATION . . . ON A CNC? (THE PREQUEL)

Mike Riley reports on how this grassroots response – the heart of the new industrial revolution now taking place in America – recognizes how to use shop floor-oriented continuing education in advanced technologies to offset the profound impact of cheap foreign labor on U.S. manufacturing.

Dr. Ryan Anderson utilizes the VRTEX® 360 virtual reality arc welding trainer to introduce future teachers to the fundamentals of the welding trade.(Click on photo to enlarge it)

TEACH YOUR CHILDREN WELL

Virtual reality welding technology from Lincoln Electric not only helps future Ag-Ed teachers at Iowa State University train and prepare for upcoming careers, it serves as a recruiting tool to advance the proud ISU tradition of producing the nation’s next generation of skilled Ag-Ed teachers.

Caterpillar dealer Whayne Supply has honed hydraulic cylinders up to 21 ft long, saving customers 80 percent over the cost of a new barrel.(Click on photo to enlarge it)

OVER A BARREL

The hydraulic shop of this Cat dealer salvages cylinders up to 21 ft long by re-surfacing them with an HTA tube hone from Sunnen Products, saving their customers 80 percent or more over cost of new barrel.

Rough turning a big Inconel forging. Scot Forge dramatically improved the rough turning of this superalloy by retooling with Ingersoll Hex-Turn inserts. Insert consumption dropped from 69 inserts to one – on a single part – and cycle time was reduced by 15 hours.(Click on photo to enlarge it)

ROUGH TURNING OF DIFFICULT SUPERALLOY

Instead of a knee-jerk reaction to lighten the cut and increase the passes to ‘take a load off the insert’ when facing an insert rupture when running Inconel, Scot Forge went to a stronger Hex-Turn insert with a gentle lead angle from Ingersoll Cutting Tools to make fewer, deeper passes.

The base of the obelisk. The entire obelisk is composed of 55 parts and weighs about 600 lb. Every part on the display was cut on an XL laser system with a 20 ft table. No repositioning of different sheets for different weldments was necessary because one solid piece of 304 stainless steel material was used for the entire outside wrapper.(Click on photo to enlarge it)

EXTRA LARGE ECONOMIES OF SCALE

By extending the flexibility and accuracy of tried and true flying optics laser cutting technology to a massive 10 ft by 20 ft table platform, the supersized XL Series from Mitsubishi Laser is capable of tackling even the biggest projects.

One factor in the return of U.S. manufacturing is the shrinking wage gap between the U.S. and China. Chinese wages are increasing as U.S. labor costs have flattened and are even declining in some sectors. Chinese wages have grown from 60 cents/hr a decade ago to $6 today, only four times less than the average $25/hr wages + benefits of a U.S. worker.(Click on photo to enlarge it; photo courtesy of Hypertherm)

AMERICAN BUILT BUILDING OF AMERICA

The economics for successful U.S. manufacturing appear to be swinging in the right direction, but a skilled labor shortage and economic uncertainty are clouding the view. Strategies for success vary among American manufacturers, but Hypertherm chose to invest here and is succeeding. Here’s how they did it.

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THE SUNRISE ANC FULLY AUTOMATIC CNC PUNCHING SYSTEM

A snapshot of this machine’s capabilities from Trilogy Machinery, Inc.

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TE-CO WORKHOLDING

An overview of TE-CO, Inc. and its organization, products, services and capabilities.