Grinding Wheels

Why Cotton Fiber Abrasive Wheels Rule the Automotive World

A revolution is taking place in automotive braze removal, where Type 1 cotton fiber wheels are exponentially impacting smooth operations, shrinking costs and negating operating downtime. 
Experts
Grinding Wheels: Articles

Deburring with Black Ceramic Filament Brushes

Burrs differ in size, shape and attachment due to many variables. Nylon abrasive brushes – and black ceramic brushes specifically – can help provide a competitive edge for automotive component manufacturers by increasing throughput when removing burrs and producing higher quality finished parts.
Shops that produce engine blocks, heads, cam shafts and crank shafts for powertrains were once plagued with the challenge of removing burrs created by machining. Not anymore.  

Grinding Gamma Titanium Aluminide

Titanium aluminides possess many characteristics that make them very attractive for high-temperature structural applications in aerospace industries. For example, their high specific strength, high-temperature stability and oxidation resistance relative to conventional titanium and nickel alloys, make them beneficial for use in low-pressure turbine blades for aerospace engines.
New grinding technology is being researched on this intermetallic to help lower the costs of manufacturing aerospace engine components, develop grinding expertise, and design custom-bonded abrasive and superabrasive grinding solutions that are ideal for efficient and damage-free grinding of components made of titanium aluminides.

Documented Cost Savings for Abrasives

Manufacturers usually focus on cost per unit when presenting their abrasive products, rather than on how many total units are used or how those costs can tie up more time in labor-intensive operations. When shops accept the value proposition that time equals money, hard numbers to help them make the best decision can be found in structured documented cost savings programs that compare the abrasive or tooling costs, time, and the labor shop rate related to a variety of abrasive products.
Rather than focusing only on energy savings or reducing costs associated with large equipment, manufacturers that are looking for potential savings in their plants should take the time to investigate just how much money they could save by switching out an abrasive. In doing so, they should evaluate fully how labor costs tie into the equation.

New Weld Brushes Make Flipping Easy

Periodically switching the mounting position of weld cleaning brushes benefits the speed and effectiveness of the brushes, which also improves operator safety. Some newer weld cleaning brushes are designed with a dual-hex nut, to allow for easy flipping of the wheel and elimination of interference issues that pose a safety hazard.
Thanks to new technology that increases wire life and operator safety as the brush wears, flipping your wire brush during surface cleaning has never been easier.  

Common CNC Grinding Mistakes

Because a dull wheel generates more heat and more grinding forces, neither of which are good for productivity or quality, it is more productive to have a finer grit wheel with sharp abrasive grains.
Proper grinding process parameters can eliminate a lot of the “black art” of CNC grinding. One critical variable is the grinding wheel being used and the dressing of the grinding wheel.

 

Grinding Wheels: Industry News

Walter Surface Technologies Opens New Facility in Switzerland

The new 59,000 sq ft production and office complex will help them better serve the European market.

Walter Launches Abrasives App for Smartphones

Walter Abrasives Selector app, available for all iOS and Android smartphones.
The free app is designed to help metalworking professionals select the optimum abrasive solution.

Meister Abrasives Expands Manufacturing in U.S.

Meister Abrasives USA takes delivery of an advanced 10 ton CNC manufacturing system that is capable of producing large vit CBN and diamond abrasive wheels up to 1,225 mm diameter. The huge, highly automated system makes it possible for the plant to manufacture large diameter external wheels in the U.S. using equipment, materials and a manufacturing process identical to those used by the parent corporation in Switzerland.
Their new CNC system will reduce lead times for large grinding wheels by up to 40 percent.

 

Grinding Wheels: Products

Finishing Aluminum

Enduro-Flex 2-in-1 TURBO finishing flap discs from Walter Surface Technologies are ideal for aluminum, stainless steel and steel fabricators needing a one-step surface conditioning solution for weld removal and paint-to-prep finishing.
Enduro-Flex 2-in-1 TURBO finishing flap discs from Walter Surface Technologies use a high-tech blend of self-sharpening grains and cooling agents for ultra-high removal and blending rates without causing surface discoloration on steel, stainless steel and aluminum.

Combination Abrasive Nylon Disc Brushes

Easily integrated into automated machinery, vertical and horizontal machining centers, transfer lines and robotic cells, Nampower Disc Brushes from Brush Research Manufacturing are ideal for removing burrs and blending tool marks in punched and fine blanked components, deburring face milled surfaces, improving surface finish, edge radiusing and blending on cylinder heads, bell housings, pump housings, gears, fine blanked parts and stamped components. (first view)
Unique finishing and deburring tools from Brush Research Manufacturing are ideal for machine inline deburring with abrasive disc brushes that contain a combination of ceramic and silicon carbide filament for maximum burr removal rates and an ideal surface finish. 

Welding & Fabrication Catalog

The 52-page Welding & Fabrication Catalog from Weiler is available in print and digital versions and contains product information for the new Tiger X flap disc and a full line of welding and fabrication solutions, including coated abrasives, bonded abrasives and brushes.
Weiler's new catalog is available in both print and online versions and features the new Tiger X flap disc.