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Home / Superior High Speed Aluminum Cutting Performance

Superior High Speed Aluminum Cutting Performance

The precision grinding techniques and specialized carbide grade of the Cast Master XL band saw blade from Lenox enable longer blade life and smoother cuts for shops that compete in the growing aluminum market.

Cast Master XL’s aggressive rake angle increases the shear plane angle, reducing cutting forces and aiding in tooth penetration. The high-alloy backing steel and next generation welding technology prevent premature tooth loss, providing a stronger bond between the carbide tip and the backing steel, leading to longer blade life and faster cuts. Cast Master XL is available in a wide range of blade widths and tooth pitches to fit the majority of carbide-friendly band saws.
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Lenox® (East Longmeadow, MA), a leading manufacturer of premium power tool accessories, hand tools and band saw blades, announces the release of the Cast Master™ XL band saw blade in answer to the rigorous needs of the growing aluminum market. Cast Master XL is designed to provide increased blade life and superior part finish in high-speed aluminum cutting applications. With precision grinding techniques, innovative tooth geometries and next generation welding technology, this advanced band saw blade provides a quality solution for improved cutting performance on aluminum and non-ferrous materials.

“With the aluminum industry growing rapidly, there was a demand to produce a carbide tipped band saw blade that could make straight cuts at high band speeds while producing a high quality surface finish,” said Daniel Fernandes, the brand manager at Lenox. “A specialized grade of carbide, next generation welding technology, and precision grinding techniques allow this band saw blade to cut faster and smoother while achieving increased blade life.”

A primary concern when cutting aluminum is material build up (BUE) on the blade’s tooth edge, leading to premature blade failure. However, Cast Master XL utilizes precision grinding techniques to manufacture a higher quality surface finish on the carbide tooth edge preventing BUE. This process combined with a specialized grade of carbide that has high-wear resistance properties allows for longer blade life in aluminum and non-ferrous materials.

The blade’s aggressive rake angle increases the shear plane angle, reducing cutting forces and aiding in tooth penetration. The high-alloy backing steel and next generation welding technology prevent premature tooth loss, providing a stronger bond between the carbide tip and the backing steel, leading to longer blade life and faster cuts. Cast Master XL comes in a wide range of blade widths and tooth pitches to fit the majority of carbide-friendly band saws. It is available at Lenox distributors nationwide starting July 15.

Lenox, part of Newell Rubbermaid’s global portfolio of leading brands, began in 1915 with a 10-employee team and a passion for bringing customers hacksaw blades that cut faster and lasted longer. Now, 100 years later, our passion hasn’t changed — but our team has grown to more than 900 people who manufacture and market products in more than 70 countries. Our ISO 9001-certified facility in East Longmeadow boasts a 500,000 sq ft, 11 acre space for designing, testing and manufacturing power tool accessories, hand tools, band saw blades and accessories.

Lenox, 301 Chestnut Street, East Longmeadow, MA 01028, 413-525-3961, www.lenoxtools.com.

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