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Flexible Automation for Low Volume, High-Mix Production

Integrating different automation systems with vertical machining centers from Chiron enables small lot, high-mix production of parts with consistently high quality, low unit costs and short lead times.

Posted: July 31, 2019

To produce small batches of a variety of workpieces in an even more productive and flexible way, the Chiron FZ 16 5-axis vertical machining center with the Variocell Pallet handling system allows different raw parts to be clamped in one of ten pallets mounted on a rotary table. The handling system loads and unloads parts from the VMC, and a palletized part can be machined while another is being loaded. (first view)

Automation is gaining significant importance across different industries. The addition of the Variocell Pallet automation cell enables the high-efficiency FZ/DZ 16 series vertical machining center from Chiron America, Inc. (Charlotte, NC) to produce small batches of a variety of workpieces in an even more productive and flexible way. The Variocell Pallet allows different raw parts to be clamped in one of ten pallets mounted on a rotary table. This handling system guides one raw part after another to the machining center and removes the machined workpieces together with the pallet after the machining process is complete. A palletized part can also be machined while another is loaded into the 5-axis machining centers. The handling system can access the machining center work area with a transfer trolley, which is equipped with driven rollers and can be moved in three directions, avoiding inflexible rail-type systems. With minimal space requirements, this automation solution is always accessible to the operator and can be loaded and unloaded manually.

The FZ/DZ 16 VMC is not only available with the Variocell Pallet, but also with the modular Variocell System, a robot-based automation solution adaptable to specific customer applications. Using the individually configurable Variocell, shops can significantly increase the efficiency of the machining centers. The Variocell System offers a variety of space-saving options to meet even the most demanding customer production requirements. For convenient control via a single operating panel of the entire manufacturing cell, including robots, the CellLine can be equipped with a modern order management function alongside set-up and diagnosis functions for all assemblies. An internet-capable version is also available to enable remote access via the cloud and in several languages.

Retrofits are an attractive and cost-efficient way for many shops to remain future-proof. The Variocell Uno is a compact robot cell and integrated automation system used to enhance the productivity of older machining centers. This system combines a workpiece handling robot and a workpiece storage unit with space for up to 24 pallets within floor space of less than one square meter. It can be expanded by a variety of equipment options, such as measuring, light assembly, part marking and more, or can be individually adapted to the needs of larger scale production in the Variocell System version.

Chiron America, Inc., 10950 Withers Cove Park Drive, Charlotte, NC 28278, 704-587-9526, Fax: 704-587-9526, www.chironamerica.com.