Equal cutting forces affect the spindle in different ways with different tools. Unless/until machine tool builders or tool simulation software integrate bending moment limits, it’s up to you to use your best judgment. BIG DAISHOWA’s Jack Kerlin explains in the second installation of a two-part series.
Slowing down to what seems like a safe speed may not be enough to prevent damage to a spindle or tool, especially a fine boring tool. Different than cutting torque, bending moment can greatly affect machining performance. First in a two-part series.
A conventional toolholder is supported only by the connection between toolholder taper and spindle taper. Adding a second connection – between the spindle face and toolholder’s larger-diameter flange face – resists deflection up to 40% in long toolholders.