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RETROFIT BRINGS MASSIVE FLOOR-TYPE MILL UP TO MODERN STANDARDS

Mine of Information: An old Gray horizontal boring mill used in the mining industry was electrically upgraded with CNC technology from NUM Corporation by automation systems integrator MasterControls to achieve higher precision, compatibility with RS274 G-code programming, probing functionality, and an industrial PC front-end with unlimited program storage and networking . . . all for a fraction of the cost of a new machine.

PROPER CARE AND MAINTENANCE

Even though a machine tool spindle is a high-precision machine component, more often than not it is handled carelessly, forced to perform well beyond design limitations, or otherwise abused to the breaking point. Ed Zitney of SKF Machine Tool Services shows how proper care and maintenance can make all the difference in both its operation and longevity in service.

ALL PURPOSE INDUSTRIAL VACUUM DOES IT ALL

The compressed-air 110 gal Reversible Drum Vac™ from EXAIR Corporation handles coolant, hydraulic oils, spills, sludge, tramp oil and waste water. Coolant sumps are easily refilled, floor spills vacuumed, or contaminated liquids transferred to filtration tanks in minutes.

STICK SLIP! OR, WHAT MAKES SLIDEWAYS AND VIOLINS DIFFERENT?

Minimizing friction is the prime target for many lubricant applications. But this primer from Mobil Industrial Lubricants explains why that is simply not good enough in machine tool slideways, and how smooth and precise slideway operation require special attention to the friction properties of the lubricant.

SECOND GENERATION: ADAPTATION AND REINVENTION

Winner Take All: Imagine encountering a sluggish economy, technological change, industrial shifts and changes in consumer preferences, all at the same time. To compete within all of these challenges, Emerson Bearing restructured, increased the size of their warehouse and offered strategic inventories at several price points.

REBUILD OR BUY NEW? GRINDING IT OUT

Remanufacture with no prints or buy new at $4 million per machine? That was the question that three different sized 1950s-era cylindrical-type grinders posed for a large crankshaft supplier to the energy, power generation, earth moving, locomotive, mining, marine, stamping and forging industries. The answer?

SUCCESS AGAINST THE MESS

Ed Zitney of SKF Machine Tool Services shares universal lessons learned from four success stories of operations that managed to achieve positive outcomes from the machine tool spindle breakdowns they were encountering.

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