Metal Cutting

Material removal through cutting, turning, milling, drilling, grinding, tapping and more using machinery such as laser cutting systems, plasma cutting systems, oxyfuel cutting systems, milling machines, drill presses, lathes, horizontal machining centers, vertical machining centers, turning centers, multitasking machines, electrical discharge machines and other equipment assisted by Computer Aided Design (CAD), Computer Aided Manufacturing (CAM), Computer Numerical Control (CNC), automation and robotics.

Going Deep: Oil and Gas

As the oil and gas industry explores new technology to innovate, minimize costs, and help contribute to achieving a lower-emissions environment, equipment and parts suppliers must dig deep to find ways to reduce their costs, improve their delivery times and increase component quality. Here are some of the latest machine tools and other equipment that can help them get the job done.
Experts
Automation/Robotics

Connected Machining

As manufacturing moves toward Smart Factories that optimize manufacturing processes, great advances in machine connectivity are adding value to automation, production data management and machine intelligence like never before.
CAD/CAM Software

Precision Grinding With Graphical Monitoring

The special controls used by thread grinding machine tool builder Mikromat keeps their machines simple to operate as they get faster and more precise to meet complex aviation, aerospace, marine and automobile applications.
Drilling Machines

Under the Hood: Automotive Machining

New powertrain components. More sensors and electronics parts. Increasing part complexity. Difficult to cut materials. Faster delivery. How do automotive suppliers navigate to profitability through this stormy sea of lightweighting and driverless cars? 
Gear Cutting Machines

Gear Production: Higher Speed, Closer Precision

Automated threaded wheel grinding on gear production machines has now been boosted by an order of magnitude with increased machining accuracy to DIN class 3.
Grinding Machines

Gear Hobbers and Control Migration

This is the story of how Bourn & Koch upgraded its older gear hobbers to advanced CNC systems to machine large bull and cluster gears, worms, shafts, splines and pinions for the defense and aerospace, oil/gas drilling, mining, heavy equipment and power generation industries.
Honing Machines

Gun Barrel Honing System Hits Target

Take a look at how this honing machine outshoots hand lapping in the manufacture of precision rifle barrels at Pac-Nor Barreling.
Horizontal Machining Centers

Flying High: Aerospace Machine Tools

Competition can be brutal in the aerospace supply chain. To help your shop stay competitive on job bidding, these new machines can hit your bottom line by saving more time and labor, processing ever more complex parts quicker and more accurately – and doing it all with less of that extremely expensive material.
Laser Cutting

Micromachining: No More Constraints

The latest femtosecond laser technology from Raydiance can reduce cost per part by 20 percent to 50 percent and reduce product design, prototyping and development from months to as little as 24 hours.
Lathes

Making Step Changes in Productivity

Take a closer look at how these two British suppliers to the oil and gas industry are investing in advanced machining technologies to speed up production, reduce operating costs, ensure higher part quality, and future-proof their manufacturing capabilities to further increase the confidence of their customers.
Machine Controls

Ready for the Rebound

In the ultra-competitive oil and gas industry, this equipment provider weathers all business climates by minimizing waste and optimizing operations with cloud-based shop floor management software that seamlessly connects and monitors all of their manufacturing assets.
Marking Machines

What You Must Know About Single Mode Fiber Laser Markers

The single mode fiber laser marker has best-in-class beam quality that translates to fine marking capabilities plus effective micromachining for drilling, cutting, scribing, ablation for a variety of applications. 
Milling Machines

Well Ahead of the Game

Investing in 5-axis machining has enabled this machine shop to be more competitive in their core oil and gas business and boosted opportunities for them to diversify into new energy and power generation markets.
Multitasking Machines

Shoot from the Hip

This orthopedics manufacturer achieves one hit machining in an automated lights-out environment using advanced turn-mill machines that take their custom implants for coated hip replacement to a whole new efficiency.
Ram EDM Machines

A Hole New Game: Precision EDM Holemaking Goes Smaller, Deeper and Faster

While hole-popper systems are quite capable of generating very small accurate holes with good surface quality, advanced EDM drilling systems dramatically increase a shop’s capability to consistently produce tiny holes that are even more accurate and with higher quality.
Software

Synching Your Shop Floor: ERP and MES Integration for Better Planning, Insight and Execution

The integration of ERP and MES starts with a cultural change within a manufacturer that embraces Big Data, mobile and Internet of Things technologies. They must add new data and process integration capabilities to their operations and improve flow/use-of-data from the top floor to shop floor. By doing this now, they will avoid becoming overwhelmed and outflanked by their competition.
Vertical Machining Centers

Getting Better All the Time

The eye-opening story of how one vertical machining center renovated a small machine shop that makes prototypes and runs small batches for electronics, aerospace, glass and industrial printing applications.
Wire EDM Machines

Soft Wired: Cutting High Taper Angles with Wire EDM

The ability to accurately and efficiently machine taper cuts using soft wire has opened up new areas of opportunity for moldmakers in aerospace, medical, electronics and other applications. Here are some ways to overcome the challenges faced when cutting high taper angles. 
Metal Cutting: Products

Hybrid Machine Tools

The economies and production rates that are gained on metal parts produced by additive manufacturing processes can suffer when post-machining is required due to a sub-standard surface finish. That’s where these innovative machine tools come in: they combine additive and subtractive technologies to eliminate secondary operations. Here’s a closer look at how some of the newest systems do it.

Hybrid Printing with Common Center Line Integrity Between Nozzle and Tool

The Vertex 55X-H from Mitsui Seiki is ideal for producing super hard materials used in parts and diesel engines, and repair of high-pressure turbine and compressor blades, low pressure blades, blisks/IBRs and impellers for aerospace, power generation, oil and gas applications.

Producing High Hardness Tool Steels on a Hybrid Machine

The OPM250L Metal 3D Printer from Sodick can quickly print and mill a variety of high hardness tool steels with a 99.99 percent density.