Metal Cutting

Material removal through cutting, turning, milling, drilling, grinding, tapping and more using machinery such as laser cutting systems, plasma cutting systems, oxyfuel cutting systems, milling machines, drill presses, lathes, horizontal machining centers, vertical machining centers, turning centers, multitasking machines, electrical discharge machines and other equipment assisted by Computer Aided Design (CAD), Computer Aided Manufacturing (CAM), Computer Numerical Control (CNC), automation and robotics.

Complete Digital Factory Integration and the Industrial Internet of Things

A collaboration among Mazak, Memex and Cisco, utilizing the MTConnect standard, makes groundbreaking progress toward the total digital integration of factories, where access to real-time manufacturing data is used to improve overall productivity efficiency and responsiveness to customer and market changes.
Experts
Automation/Robotics

All Over the Mapp

The next step in the Internet of Things is here. These robots and the machine tools they tend can use a single controller for automated interaction instead of separate units operated by different kinds of software that must communicate through a fieldbus. Now the same control system can manage both the machines and the robots of an automated plant.
CAD/CAM Software

Precision Grinding With Graphical Monitoring

The special controls used by thread grinding machine tool builder Mikromat keeps their machines simple to operate as they get faster and more precise to meet complex aviation, aerospace, marine and automobile applications.
Drilling Machines

Under the Hood: Automotive Machining

New powertrain components. More sensors and electronics parts. Increasing part complexity. Difficult to cut materials. Faster delivery. How do automotive suppliers navigate to profitability through this stormy sea of lightweighting and driverless cars? 
Gear Cutting Machines

Gear Production: Higher Speed, Closer Precision

Automated threaded wheel grinding on gear production machines has now been boosted by an order of magnitude with increased machining accuracy to DIN class 3.
Grinding Machines

Gear Hobbers and Control Migration

This is the story of how Bourn & Koch upgraded its older gear hobbers to advanced CNC systems to machine large bull and cluster gears, worms, shafts, splines and pinions for the defense and aerospace, oil/gas drilling, mining, heavy equipment and power generation industries.
Honing Machines

Over a Barrel

Surface finish is the one feature of a rifle barrel that cannot be controlled in hammer forging. Now, custom rifle barrel makers are learning a trick from the makers of hammer forged barrels on how to overcome surface imperfections.
Horizontal Machining Centers

Flying High: Aerospace Machine Tools

Competition can be brutal in the aerospace supply chain. To help your shop stay competitive on job bidding, these new machines can hit your bottom line by saving more time and labor, processing ever more complex parts quicker and more accurately – and doing it all with less of that extremely expensive material.
Laser Cutting

Micromachining: No More Constraints

The latest femtosecond laser technology from Raydiance can reduce cost per part by 20 percent to 50 percent and reduce product design, prototyping and development from months to as little as 24 hours.
Lathes

Heavy Machining for Even Heavier Lifting

This heavy duty lathe removes an amazing 600 kg of material from a 1,400 kg solid steel billet in less than 4.5 hours, leaving a finished and fully machined cylinder body weighing only 800 kg.
Machine Controls

Managing the Perfect Storm

As automation and IT enter more prominently into plant operations, the education that the manufacturing segment of our society provides for our current and future workforce will impact the viability of industry in America for generations to come.
Milling Machines

How to Win at Titanium Machining

Machine builder Fives Cincinnati discovers how an innovative spindle connection key can achieve new levels of metal removal on industry-leading “super-profiler” operations.
Multitasking Machines

Shoot from the Hip

This orthopedics manufacturer achieves one hit machining in an automated lights-out environment using advanced turn-mill machines that take their custom implants for coated hip replacement to a whole new efficiency.
Ram EDM Machines

A Hole New Game: Precision EDM Holemaking Goes Smaller, Deeper and Faster

While hole-popper systems are quite capable of generating very small accurate holes with good surface quality, advanced EDM drilling systems dramatically increase a shop’s capability to consistently produce tiny holes that are even more accurate and with higher quality.
Software

Welcome to the Internet of Things

On this playing field, anything that can be connected, will be connected. Those who can adapt to connecting will thrive. Those who can’t, well . . .
Vertical Machining Centers

Getting Better All the Time

The eye-opening story of how one vertical machining center renovated a small machine shop that makes prototypes and runs small batches for electronics, aerospace, glass and industrial printing applications.
Wire EDM Machines

Soft Wired: Cutting High Taper Angles with Wire EDM

The ability to accurately and efficiently machine taper cuts using soft wire has opened up new areas of opportunity for moldmakers in aerospace, medical, electronics and other applications. Here are some ways to overcome the challenges faced when cutting high taper angles. 
Metal Cutting: Products

Milling and Turning Automotive Parts on One Machine

The Mikron MILL P 800 U ST (Simultaneous Turning) from GF Machining Solutions combines milling and turning in a single machine, which is ideal for automotive, aerospace, energy and general machining applications.
The Mikron MILL P 800 U ST from GF Machining Solutions machines parts complete to eliminate transfer-related part run out and errors and increase finished part quality.

Drilling Diesel Engine and Transmission Components

The versatile, high-precision UNI-50BTA deep hole drilling machine from UNISIG enables operators to rapidly change from BTA to gundrill deep hole drilling tooling, which is ideal for demanding high-production or high-precision applications such as diesel engine and transmission components.
The UNI-50BTA from UNISIG rapidly changes from BTA to gundrill deep hole drilling tooling, and drills with either tooling method within the diameter range in the same part without secondary operations.

Economical Multi-Tasking Turning Center

The Nakamura-Tome AS-200LMY-S is a high performance multi-tasking turning center from Methods Machine Tools featuring a long bed with sub spindle that increases machining options to ensure accurate, finished parts and eliminate deburring, milling, drilling and re-positioning of fixtures.
The Nakamura-Tome AS-200LMY-S sub spindle machine from Methods Machine Tools combines a powerful milling drive with a high speed, high accuracy C-Axis and 82 mm stroke Y-Axis to finish parts and eliminate deburring, milling, drilling and repositioning of fixtures.